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日立HGP電梯安裝調(diào)試手冊

HGP 電梯安裝調(diào)試手冊 編號：GY081-05 P-1
前 言


本資料介紹 HGP 型電梯，該梯種以集成了變頻控制和邏輯控制的 EV-ECD01（MCUB）
控制板、SCL 串行通訊系統(tǒng)和 RD-DMS01 變頻門機(jī)系統(tǒng)作為電氣的關(guān)鍵組成部分，并基本使
用了 GVF-Ⅱ型電梯的機(jī)械系統(tǒng)。
資料編寫目的：隨著 HGP 電梯的開發(fā)成功，在工程方面需要提供安裝、調(diào)試、維修和
保養(yǎng)各項工作的技術(shù)說明。本資料是根據(jù) HGP 電梯的技術(shù)特點，列出電梯在工程環(huán)節(jié)中所
需使用的資料。
HGP 電梯電氣系統(tǒng)最大的特點是將 GVF-II 電梯中的 FMT（邏輯控制），TD3100（變頻
控制），SCL-A（串行通訊）三個模塊功能集成在一個板（MCUB 板）上，現(xiàn)場操作方法上有
較多不同，這方面的內(nèi)容請參考 HGP 電梯《MCUB 板使用說明》、《艾默生變頻器專用操作面
板使用說明》和手持編程器（GHP）《GHP 使用說明》；機(jī)械方面主要是使用同步電機(jī)，采用
了 2:1 吊掛方式，轎頂反繩輪、對重反繩輪、機(jī)房主機(jī)安裝上存在不同，該部分的作業(yè)可
參照 NPM 進(jìn)行。
由于 HGP 電梯在電氣控制原理上與 GVF-Ⅱ、GVF-Ⅲ電梯有較多的相同點，又基本使
用 NPM 電梯的機(jī)械系統(tǒng)，所以本資料對于相同點不再進(jìn)行敘述，只作出說明“與 XX 電梯
保持一致”。
本資料基本內(nèi)容：
（1） HGP 電梯構(gòu)成和技術(shù)特點。
（2） 安裝部分。電氣回路圖的使用說明；控制柜及轎頂電器箱等重要電氣部分的名
稱、功能介紹；工程大、細(xì)線及地線的安裝等。
（3） 調(diào)試部分。運(yùn)行前需進(jìn)行檢查的電梯各項安裝情況，控制柜絕緣測試、低速試
運(yùn)行、變頻門機(jī)的調(diào)試運(yùn)行、層高測定操作、高速運(yùn)行調(diào)試、平層精度調(diào)整等。
如有修改意見，請?zhí)顚懜巾摰摹禜GP 電梯調(diào)試手冊改進(jìn)意見表》（復(fù)印有效），傳真
或直接交由工程本部工程技術(shù)科以作修改。
編寫：孫德明


校對：郭志海
張 丹
審核
 批準(zhǔn)
HGP 電梯安裝調(diào)試手冊 編號：GY081-05 P-1
目 錄
一．HGP 電梯的技術(shù)概述··············································4
 1.技術(shù)構(gòu)成及特點··················································4
 2. HGP 與 NPM、GVF-Ⅱ的簡單比較········································4
 2.1 機(jī)械部分的不同點············································5
 2.2 電氣方面不同部分的簡單比較···································6
 3.HGP 電梯的規(guī)格················································7
二．HGP 電梯機(jī)械部分的安裝···········································7
三．HGP 電梯電氣部分的安裝···········································7
 1.電氣回路圖的說明·················································7
 1.1 電氣回路圖的類別和內(nèi)容·······································7
 1.2 控制柜對外的接線代號及用途···································8
 1.3 電氣回路圖的讀圖方法·········································8
 2.電梯電源參數(shù)······················································10
 3.控制柜概要······················································10
 3.1 控制柜尺寸及主要部件的安裝圖·································10
3.2 控制柜內(nèi)部主要部件的名稱和功能·······························11
3.3繼電器RYBD板元件布置圖···········································11
 4.轎頂電器箱元件布置圖············································12
5.井道內(nèi)器件、電纜的安裝··········································13
 5.1 井道內(nèi)器件的安裝與接線······································13
 5.2 井道內(nèi)電纜的安裝············································13
 6. 廳外召喚箱的安裝、接線及 DIP 開關(guān)的設(shè)置·························14
 7. 接地線作業(yè)·····················································14
 7.1 控制柜內(nèi)接地線回路圖········································14
 7.2 系統(tǒng)地線敷線圖··············································15
 8. 其他敷線························································15
四．運(yùn)行調(diào)試···························································15
 1. 運(yùn)行前準(zhǔn)備······················································15
 1.1 運(yùn)行前檢查·····················································15
1.2 控制柜絕緣測試·················································15
 1.2.1 準(zhǔn)備工作··················································15
 1.2.2 測試方法··················································16
 1.2.3 各回路絕緣標(biāo)準(zhǔn)阻值········································16
 1.3 電壓測試························································17
HGP 電梯安裝調(diào)試手冊 編號：GY081-05 P-3
標(biāo)記 處數(shù)
 1.4 混雜電壓檢查····················································17
2. 變頻門機(jī)的調(diào)整···················································17
2.1 機(jī)械調(diào)整···················································17
2.2 電氣系統(tǒng)介紹····················································19
 3. 低速試運(yùn)行······················································21
3.1 磁極位置校正····················································21
3.2 低速運(yùn)行··················································21
3.3 安全回路的確認(rèn)駛················································22
3.4 變頻門機(jī)的門寬自檢測············································23
 4. 高速試運(yùn)行前檢查和調(diào)整··········································23
 5. 高速試運(yùn)行······················································23
5.1 層高測定························································23
 5.1.1 層高測定運(yùn)行前的確定··········································23
 5.1.2 層高測定的操作順序·············································23
 5.2 高速試運(yùn)行······················································23
 5.3 電梯對重配置····················································24
5.4 平層調(diào)整························································24
 5.5 起動補(bǔ)償調(diào)整····················································24
5.6 轎內(nèi)負(fù)荷檢測設(shè)置···············································24
 6. 起動舒適感調(diào)整··················································25
 7. 功能確認(rèn)························································25
五．MCUB 板使用說明····················································25
 1. MCUB 板簡介·····················································25
 2. 小鍵盤介紹·····················································27
 2.1 硬件介紹·······················································27
 2.2 一般操作·······················································27
 2.3 各狀態(tài)解釋·····················································28
六．艾默生變頻器專用操作面板使用說明···································31
1. 操作面板硬件說明················································31
 2. 按鍵功能說明···················································32
3. 指示說明························································32
4. 鍵盤操作說明···················································33
 七．手持編程（GHP）操作說明············································34
 1.手持編程（GHP）硬件說明··········································34
HGP 電梯安裝調(diào)試手冊 編號：GY081-05 P-3
標(biāo)記 處數(shù)
 2.按鍵功能說明·····················································35
 3.GHP 操作流程簡介················································36
八．故障說明···························································36
 1.電梯故障的內(nèi)部處理方式···········································36
 2.電梯故障代碼表···················································37
 3.變頻器故障代碼表·················································38
 九．HGP 乘客電梯標(biāo)準(zhǔn)規(guī)格表················································39

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